Powertrain innovation across sectors

We support the development of advanced electric powertrain solutions across multiple industries, combining high-performance engineering, scalable technologies, and international expertise.

Sectors

Automotive (hyper cars, motorcycles, microcars, and light & heavy vehicles), marine.

Key performance enablers

High Voltage (400V–800V) and Low Voltage (12V–24V–48V) systems
Power density roadmap up to 100 kW/L
High-speed applications from 20,000 rpm up to 40,000 rpm
Current density up to 40 A/mm² and peak current density up to 65 A/mm²
Stator technologies: Continuous Formed Winding (CFW), stranded winding, and hairpin solutions
Rotor technologies: multiphysics modelling and multi-objective optimization

International presence

Italy, United Kingdom, China.

01.
Engineering solutions

1 engineering soltions
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Electric powertrain design engineering

02.
Validation & testing

2 validation testing
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Test benches design & full system

03. Production & industrialization

3 production industrialization
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industrialization, assembly, and end-of-line solutions

01.
ENGINEERING SOLUTIONS

Mavel provides flexible engineering solutions to help you bring electric motors and inverters from concept to reality.
Whether you require full-system development or targeted support for specific components, we deliver design, simulation, optimization, and testing services that reduce risk, improve performance, and shorten time-to-market. From motor and inverter architecture to thermal management, control software, and validation, we help you get reliable, high-performing e-powertrain systems faster.

UNLOCK MAXIMUM PERFORMANCE, MINIMIZE RISK

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PERFORMANCE OPTIMIZATION

Torque enhancement, loss reduction, and material efficiency through topological and genetic algorithms.

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INTEGRATION & COOLING

Motor–inverter coupling, control map definition, and thermal management.

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ELECTROMAGNETIC & STRUCTURAL DESIGN

Rotor, stator, magnet, and winding development.

engineering solutions
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MULTIPHYSICS SIMULATION

Electromagnetic, thermal, and mechanical modeling (Matlab, FEMM, Abaqus, MotorCAD).

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SOFTWARE INTEGRATION

Development in AUTOSAR environments, including motor control, cybersecurity, safe communication, and diagnostics.

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VALIDATION & TESTING

Electromagnetic, thermal, and control system validation through simulation and experimental verification.

02.
VALIDATION & TESTING

Mavel provides end-to-end validation and testing solutions to verify motors, inverters, and complete systems.

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VALIDATION & TESTING

Mavel provides end-to-end validation and testing solutions to verify motors, inverters, and complete systems.
We design and build custom test benches, handle performance, endurance, and pre-compliance testing, and manage certifications and regulatory requirements.
Our state-of-the-art facilities and expert team help you identify issues early, optimize designs, and ensure your products meet the highest standards for reliability and performance.

test benches full system validation
bench test solutions
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Bench test solutions

From design to complete bench integration.
development of complete test benches (dynamometric, thermal, electrical, endurance).
tailored benches for specific or non-standard test requests.
modernization of existing test benches (instrumentation, software, automation).
supervision software, test automation, and data acquisition integration.
testing services
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Testing services

We push motors and inverters to their limits — and beyond.
Performance – real-time testing for ultimate performance validation.
Endurance – lifetime testing for design robustness.
Pre-Compliance – assessment against the latest standards and regulations.
EOL (End of Line) – conformity verification for mass production.

03. PRODUCTION

Mavel supports full industrialization and small-series production, combining precision assembly and optimized processes.

industry 2
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INDUSTRIALIZATION, ASSEMBLY, AND EOL SOLUTIONS

Mavel supports full industrialization and small-series production, combining precision assembly and optimized processes. We help bring your electric powertrain units from prototype to scalable production while ensuring quality, consistency, and traceability at every step.